Taylor Freezer 047772-M User Manual

Model PH90Combination FreezerOriginal Operating Instructions047772--M2/00 (Original Publication)(Updated 8/10/12)

6Model PH90Safety081210S DO NOT allow untrained personnel tooperate this machine.S DO NOT operate the freezer unless allservice panels and access door

047984--33Rev. 2/03

047984--33InsetRev. 2/03

047984--62Rev. 2/03

7Model PH90 Operator Parts IdentificationSection 4 Operator Parts Identification

8Model PH90Operator Parts IdentificationPH90 Exploded View Parts IdentificationITEM DESCRIPTION PART NO.1 COVER A.-HOPPER X42628-SER1a KNOB-MIX COVER

9Model PH90 Operator Parts Identification091216Beater Door Assembly -- Shake SideITEM DESCRIPTION PART NO.1 SHAFT --BEATER--7 QT. FLUTE 0509852 BLADE-

10Model PH90Operator Parts IdentificationBeater Door Assembly -- Soft Serve SideITEM DESCRIPTION PART NO.1 SEAL--DRIVE SHAFT 0325602 DRIVE SHAFT 03256

11Model PH90 Operator Parts IdentificationAir/Mix Pump -- Shake Side & Soft Serve SidesITEM DESCRIPTION PART NO.1--13PUMP A. --COAX --SHAKE X45788

12Model PH90Operator Parts IdentificationPump A.--Syrup--Heated X53800--BRN/TANITEM DESCRIPTION PART NO.1PLUNGER A.-PUMP X36576-BRNPLUNGER A.-PUMP X36

13Model PH90 Operator Parts IdentificationSyrup TankITEM DESCRIPTION PART NO.1 SYRUP TANK (4 QT./3.8 LITER) 0455331a SYRUP TANK COVER 035759 --1*1bTIP

14Model PH90Operator Parts IdentificationAccessoriesITEM DESCRIPTION PART NO.1 SANITIZER KAY-5 (125 PACKS) 0410822 LUBRICANT-TAYLOR HI-PERF. 0482323 K

15Model PH90 Important: To the OperatorSection 5 Important: To the OperatorITEM DESCRIPTION1 Power Switch (Toggle)2 Indicator Lights (PCB A.--LED)3 Fl

Complete this page for quick reference when service is required:Taylor Distributor:Address:Phone:Service:Parts:Date of Installation:Information found

16Model PH90Important: To the OperatorPower SwitchThe power switch is located under the control panel onthe left hand side of the unit. When placed in

17Model PH90 Important: To the OperatorAdjustable Draw HandleThe soft serve side of the freezer features anadjustable draw handle to provide the best

18Model PH90Important: To the Operator010917This display indicates the freezer is operating in 3different modes. The following information is given:Th

19Model PH90 Important: To the OperatorThe next display is the screen which will appear afterthe failure message. To comply with health codes, heattre

20Model PH90Important: To the OperatorIf the W ASH keypad is pressed, the next display willappear and the freezer will have to be disassembledand brus

21Model PH90 Important: To the OperatorScreen “C” is SET CLOCK. This screen will display thecurrent date and time. The date and time may only bechange

22Model PH90Important: To the OperatorScreen “G” is HEAT CYCLE DATA. The informationfrom the previous heat treatment cycles can beobtained through thi

23Model PH90 Operating ProceduresSection 6 Operating ProceduresEquipment Set UpEvaluate the condition of lights and screen messages(Hard Lock or Soft

24Model PH90Operating ProceduresCheck scraper blades for any nicks or signs of wear.If any nicks are present, replace the blades.Note: Scraper blades

25Model PH90 Operating ProceduresStep 4Assemble the draw valve spinner assembly.Inspect draw valve o--rings for cuts or nicks. (Replaceif cut or nicke

Model PH90 Table of ContentsTable of ContentsSection 1 To the Installer 1...Installer Safety 1...

26Model PH90Operating ProceduresInstall the draw valve spinner assembly. Insert thedraw valve from the bottom until the slot in the drawvalve which ac

27Model PH90 Operating ProceduresInsert the spinner blade shaft from the bottom, into thecenter of the driven spinner, and up through the drawvalve ca

28Model PH90Operating ProceduresInsert the drive shaft through the rear shell bearing inthe freezing cylinder and engage the hex end firmlyinto the dr

29Model PH90 Operating ProceduresStep 2Assemble the freezer door. Place the door gasketinto the groove on the back of the freezer door . Slidethe fron

30Model PH90Operating ProceduresStep 5Slide the o--ring into the groove on the pivot pin andlubricate. (See Figure 31.)Figure 31Install the draw handl

31Model PH90 Operating ProceduresInstall the two notched drip pans in the left and rightside panels. (See Figure 35.)Figure 35Step 8Install the front

32Model PH90Operating ProceduresNote: Check rings have two smooth surfaces. Aconcave shape indicates an incorrect assembly. Turnthe check ring inside

33Model PH90 Operating ProceduresInsert the already assembled piston and valve bodyinto the bottom of the pump cylinder. (See Figure 43.)Figure 43Note

34Model PH90Operating ProceduresStep 8Install one o--ring on each end of the mix feed tube, andthoroughly lubricate. (See Figure 48.)Figure 48Step 9La

35Model PH90 Operating Procedures081210Sanitizing -- Shake SideStep 1Prepare a pail of approved 100 PPM sanitizing solution(examples: 2--1/2 gal. [9.5

Table of Contents Model PH90Table of Contents -- Page 2Manual Brush Cleaning 55...Draining Product From T

36Model PH90Operating ProceduresStep 10With a pail beneath the door spout, open the drawvalve and press the PUMP keypad. Open and closethe draw valve

37Model PH90 Operating Procedures081210Sanitizing -- Soft Serve SideStep 1Prepare a pail of approved 100 PPM sanitizing solution(examples: 2--1/2 gal.

38Model PH90Operating ProceduresStep 10Press the WASH and PUMP keypads and close thedraw valve. (See Figure 59.)Figure 59Note: Be sure your hands are

39Model PH90 Operating ProceduresPriming -- Shake SideNote: Evaluate the condition of LED’ s (lights) andscreen messages before performing primingproc

40Model PH90Operating Procedures080221Priming -- Soft Serve SideStep 1With a mix pail beneath the door spout, open the drawvalve. Pour 2--1/2 gallons

41Model PH90 Operating ProceduresStep 3Important: Install the agitator back onto theagitator drive shaft housing. Replace the hoppercover . (See Figur

42Model PH90Operating Procedures010917Place the spout cap o--ring in the spout cap. Fill thespout cap with sanitizing solution. While holding thedraw

43Model PH90 Operating Procedures080221Rinse these parts in cool, clean water . Prepare a smallamount of an approved cleaning solution (examples:Kay--

44Model PH90Operating Procedures080221CAUTION: Do not draw product during theheating cycle because of high producttemperatures.When the heating cycle

45Model PH90 Operating ProceduresStep 3Return to the freezer with a small amount of sanitizingsolution. With a pail below the door spout, dip the door

1Model PH90 To the Installer081210Section 1 To the InstallerThe following are general installation instructions. Forcomplete installation details, ple

46Model PH90Operating Procedures080221Step 4When ready to resume normal operation, press theAUTO keypad. (See Figure 81.)Note: This procedure should b

47Model PH90 Operating ProceduresStep 3When ready to resume normal operation, press theAUTO keypad. (See Figure 84.)Note: This procedure should be don

48Model PH90Operating ProceduresRemove the syrup tank from the compartment.Remove the syrup tank lid by lifting up on the lockinglever . Fill the syru

49Model PH90 Operating ProceduresPress the WASH keypad. This will bleed any airpockets from the syrup line.When a STEADY stream of syrup is flowing in

50Model PH90Operating ProceduresAttach the syrup lines to the freezer door . Insert thesyrup line fitting into the syrup port in the freezer door.The

51Model PH90 Operating ProceduresStep 7Remove the plunger tube and the insert from theplunger assembly. (See Figure 100.)Figure 100Step 8Remove the sp

52Model PH90Operating ProceduresStep 14Remove the discharge tube from the valve body.(See Figure 106.)Figure 106Step 15Remove the 1--5/16” o--ring fro

53Model PH90 Operating ProceduresStep 8Insert the brush, by the non--bristle end, into thepassageway between the inlet valve and the outletvalve. (See

54Model PH90Operating ProceduresStep 4Install the plunger insert into the plunger tube bypositioning the end of the insert with the beveled edgeand sm

55Model PH90 Operating ProceduresStep 12Install the cylinder onto the larger opening in the valvebody by tilting the cylinder away from the discharget

2Model PH90To the Installer081210Air Cooled UnitsDO NOT obstruct air intake and discharge openings:Air cooled units require a minimum of 3” (76 mm) of

56Model PH90Operating ProceduresStep 5With a pail under the door spout, press the WASH andPUMP keypads. Open the draw valve and start to drainthe prod

57Model PH90 Operating Procedures081210Step 3Open the draw valve on the freezer door. Drain all therinse water from the door spout, close the draw val

58Model PH90Operating ProceduresStep 1Remove the syrup lines from the syrup ports, andremove the restrictor cap from the bottom of the doorspout.Step

59Model PH90 Operating Procedures080221Remove the two small o--rings and one large o--ringfrom the drive shaft.Step 7Remove the front drip tray and sp

60Model PH90Operating Procedures080221Using small double end brush, brush clean the syrupline fittings.Step 6Prepare a sink with an approved 100 PPM s

61Model PH90 Important: Operator ChecklistSection 7 Important: Operator ChecklistDuring Cleaning and SanitizingALWAYS FOLLOW LOCAL HEALTH CODES.Cleani

62Model PH90Important: Operator Checklist080221Winter StorageIf the place of business is to be closed during the wintermonths, it is important to prot

Section 8 Troubleshooting G uideTroubleshooting Guide Model PH9063Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable Cau

Troubleshooting GuideModel PH90 64Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.2. S

Troubleshooting Guide Model PH9065Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.4. N

3Model PH90 To the Installer120810Beater RotationBeater rotation must be clockwise as viewedlooking into the freezing cylinder .Note: The following pr

Troubleshooting GuideModel PH90 66Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.5. T

Troubleshooting Guide Model PH9067Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.6. P

Troubleshooting GuideModel PH90 68Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.11.

Troubleshooting Guide Model PH9069Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.13.

Troubleshooting GuideModel PH90 70Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.15.

Troubleshooting Guide Model PH9071Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.16.

Troubleshooting GuideModel PH90 72Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.18.

Troubleshooting Guide Model PH9073Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.23.

Troubleshooting GuideModel PH90 74Problem Shake SideProbable CauseSoft Serve SideProbable CauseEither SideProbable CauseCorrective Action PageRef.27.

75Model PH90 Parts Replacement ScheduleSection 9 Parts Replacement SchedulePARTDESCRIPTIONEVERY3MONTHSEVERY6MONTHSANNUALLYScraper Blade--Shake XScrape

4Model PH90To the Operator081210Section 2 To the OperatorThe freezer you have purchased has been carefullyengineered and manufactured to give you depe

Section 10 Parts List+ Available Separately76Parts List Model PH90DESCRIPTION PARTNUMBERQTY. WARR.CLASSREMARKS PARTSUPDATEACCUMULATOR A.-AIR *5472*PRT

77+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERBLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 2 103BLOWE

+ Available Separately78Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERCABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 103 J9-

79+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBER+GROMMET-COMPRESSOR MOUNTING 037428 4 000 J4047459/

+ Available Separately80Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERDECAL-DAILY CLEANING-HT COMBO 045272 1 000DECAL-DEC

81+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBER+PIN A.-PIVOT X22820 1 103+O-RING-5/16 OD X .070W 0

+ Available Separately82Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERHINGE A.-MOTOR MOUNT LEFT X25736 1 103HINGE A.-PIN

83+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERKIT A.-DOOR 1 SPOUT FIELD REPLACEMENT X51531-1 1 10

+ Available Separately84Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERO-RING-3/4 OD X .103W 015835 2 000 MIX INLET TUBEO-

85+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERLOUVER-SIDE 028288 1 103 LEFT SIDELUBRICANT-TAYLOR

5Model PH90 Safety111031Section 3 SafetyWe at Taylor Company are concerned about the safetyof the operator when he or she comes in contact withthe fre

+ Available Separately86Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERCOUPLING-MOTOR-FLEXIBLE 047936 2 103 86GEAR-ONLY 04

87+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERPANEL-REAR *8634 AIR* 044054 1 103 J4070000/PRIOR (

+ Available Separately88Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERPROBE-THERMISTOR-BARREL-2% TOL 038061-BLK 2 103 BAR

89+ Available SeparatelyModel PH90 Parts List051103DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERO-RING-2-1/8 OD X .139W 020051 3 000O-RING-3/

+ Available Separately90Parts List Model PH90051103DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBER+ MOTOR ONLY 041785-1 1 112+ PUMP ONLY 041785

91+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERSLEEVE A.-MIX PUMP *HT*MCD X44761 2 103+NUT-PUMP SL

+ Available Separately92Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERSWITCH-TOGGLE-SPST 012626 2 103 SYRUP HEATER - 0427

93+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERTUBE A.-HEAT T.PUMP FEED X44666 1 103 SOFT SERVETUB

+ Available Separately94Parts List Model PH90DESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERWATER COOLEDBLOWER-100CFM 012796- 1 103CONDENSER-W/

95+ Available SeparatelyModel PH90 Parts ListDESCRIPTION PARTSUPDATEREMARKSWARR.CLASSQTY.PARTNUMBERSTARTER-3 PHASE 1.4 TO 2.3A 041950-33G 1 103 SHAKE